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American Rotary 40 HP Phase Converter

ar40, ad40, adx40, gtx-14, 40 HP Rotary Phase Converter

Quick Sizing Guide
Phase Converter Model 3 5 7.5 10 15 20 25 30 40 50 60 75
Single motor start max. (HP) 1.5 2.5 3.5 5 7.5 10 12.5 15 20 25 30 40
Total Combined Loads Call for Combined Load Sizing
CNC/VFD (HP) 1.5 2.5 3.5 5 7.5 10 12.5 15 20 25 30 40
Resistive/Oven (amps) 4.8 7.5 11 14 21 27 34 40 52 65 75 100
Rectified/Welder (amps) 4.8 7.5 11 14 21 27 34 40 52 65 75 100

 

Now that you have determined that the 40 HP rotary phase converter is the correct size for your application, American Rotary has some exclusive choices for you - ones that you cannot find anywhere else. One of those choices is the controller. To help you choose, here are your options: Mechanical, Digital and ADX Controls:

Digital Controls (AD Series): The best performance and protection to the phase converter start circuit and idler/generator, and they allow for increased torque that can be required for extreme starting loads while maintaining precise voltage balancing. If the AR series is like a carbureted engine, the AD series is fuel injected more powerful, reliable, and precise. Runs w/fully programmable MicroSmart controller

ADX Series: In addition to the AD, the ADX series adds nitrous 250 percent more starting power, for compressors, pumps, flywheel loads, etc. w/fully programmable MicroSmart controller. ADX models have current control to provide consistent torque while starting high inertia, extremely hard starting loads, yet are precise enough for CNC applications.

40 HP Rotary Phase Converter (INCLUDES STARTER)

Features

  • Most Economical units
  • Built-in Starters
  • +/- 5 percent Voltage

Specifications

  • Cost to Operate: $ .12/hr.
  • Largest HP Motor to Start: 30HP
  • Max Total HP to Run (non-CNC): 60HP, 150amps
  • Max Total HP to Run (CNC): 20HP, 54amps

Idler Generator

  • Achieve optimum voltage and current balance throughout the full load of the converter
  • Awarded a Soft Start rating by drastically reducing inrush current upon startup.
  • Run cool, quietly, and efficiently at synchronous speed indefinitely.
  • Manufactured in the USA by Baldor Electric
  • Designed and engineered for phase conversion

Control Panel

  • Achieve optimum voltage and current balance throughout the full load of the converter
  • Awarded a Soft Start rating by drastically reducing inrush current upon startup.
  • Run cool, quietly, and efficiently at synchronous speed indefinitely.
  • Manufactured in the USA by Baldor Electric
  • Push-Button ON/OFF Switch w/ PowerGuard Protection
  • Heavy Duty Performance, 100 percent Power
  • Powder-Coated Steel Enclosure
  • Integrated protection in case of power interruption
  • Removable sides for easy access to wiring
  • Stress-free component mounts prevent leakage
  • Oil-Filled capacitors with raised voltage ratings optimized for the demands of phase conversion.
  • Copper windings with ISR magnet wire
  • Best Warranty in the Industry

Aditional Information

This 40HP Rotary Phase Converter changes input single phase power into three phase power, allowing shop equipment to operate at maximum efficiency.  The proper size of a phase converter is determined by the largest load motor to start.  Please call toll free 1-800-458-3687 for sizing assistance and/or our recommendation for your specific application.  This 40HP unit will start and run:

  • Easy Loads up to 30HP:  Drills, Mills, Chop Saws, Wheel Balancers, etc.
  • Medium Loads up to 25HP:  Routers, Wide Belt Sanders, Radial Arm Saws, Air Compressors, Balers, Drills, etc.
  • Hard Loads up to 20HP:  Presses, Punches, Balers, Compressors, Shapers, Shears, Sheet Metal Breaks, Lathes, Sanders, Mixers, etc.
  • CNC and Resistive Loads up to 20HP (54)amps:  Milling Machines, Lathes, etc.

Now that you have determined that the 40 HP rotary phase converter is the correct size for your application, American Rotary has some exclusive choices for you - ones that you cannot find anywhere else. One of those choices is the controller. To help you choose, here are your options: Mechanical, Digital and ADX Controls:

Digital Controls (AD Series): The best performance and protection to the phase converter start circuit and idler/generator, and they allow for increased torque that can be required for extreme starting loads while maintaining precise voltage balancing. If the AR series is like a carbureted engine, the AD series is fuel injected…more powerful, reliable, and precise. Runs w/fully programmable MicroSmart controller

ADX Series: In addition to the AD, the ADX series adds nitrous… 250 percent more starting power, for compressors, pumps, flywheel loads, etc. w/fully programmable MicroSmart controller. ADX models have current control to provide consistent torque while starting high inertia, extremely hard starting loads, yet are precise enough for CNC applications.

40 HP Rotary Phase Converter CNC-PRO (INCLUDES STARTER and DIGITAL BOARD (CNC))

Features

  • All features of Classic Series PLUS
  •  +/- 5 percent Voltage Balance
  • Wider range of field modifications possible
  • Digital Board aids in the protection of the start circuit
  • Best Precision on starting the unit

Specifications

  • Cost to Operate: $ .12/hr.
  • Largest HP Motor to Start: 30HP
  • Max Total HP to Run (non-CNC): 60HP, 150amps
  • Max Total HP to Run (CNC): 20HP, 54amps

Idler Generator

  • Achieve optimum voltage and current balance throughout the full load of the converter
  • Awarded a Soft Start rating by drastically reducing inrush current upon startup.
  • Run cool, quietly, and efficiently at synchronous speed indefinitely.
  • Manufactured in the USA by Baldor Electric
  • Designed and engineered for phase conversion

Control Panel

  • Achieve optimum voltage and current balance throughout the full load of the converter
  • Awarded a Soft Start rating by drastically reducing inrush current upon startup.
  • Run cool, quietly, and efficiently at synchronous speed indefinitely.
  • Manufactured in the USA by Baldor Electric
  • Push-Button ON/OFF Switch w/ PowerGuard Protection
  • Heavy Duty Performance, 100 percent Power
  • Powder-Coated Steel Enclosure
  • Integrated protection in case of power interruption
  • Removable sides for easy access to wiring
  • Stress-free component mounts prevent leakage
  • Oil-Filled capacitors with raised voltage ratings optimized for the demands of phase conversion.
  • Copper windings with ISR magnet wire
  • Best Warranty in the Industry

Aditional Information

This 40HP Rotary Phase Converter changes input single phase power into three phase power, allowing shop equipment to operate at maximum efficiency.  The proper size of a phase converter is determined by the largest load motor to start.  Please call toll free 1-800-458-3687 for sizing assistance and/or our recommendation for your specific application.  This 40HP unit will start and run:

  • Easy Loads up to 30HP: 
    Drills, Mills, Chop Saws, Wheel Balancers, etc.

  • Medium Loads up to 25HP: 
    Routers, Wide Belt Sanders, Radial Arm Saws, Air Compressors, Balers, Drills, etc.

  • Hard Loads up to 20HP: 
    Presses, Punches, Balers, Compressors, Shapers, Shears, Sheet Metal Breaks, Lathes, Sanders, Mixers, etc.

  • CNC & Resistive Loads up to 20HP (54)amps: 
    Milling Machines, Lathes, etc.

Now that you have determined that the 40 HP rotary phase converter is the correct size for your application, American Rotary has some exclusive choices for you - ones that you cannot find anywhere else. One of those choices is the controller. To help you choose, here are your options: Mechanical, Digital and ADX Controls:

Digital Controls (AD Series): The best performance and protection to the phase converter start circuit and idler/generator, and they allow for increased torque that can be required for extreme starting loads while maintaining precise voltage balancing. If the AR series is like a carbureted engine, the AD series is fuel injected…more powerful, reliable, and precise. Runs w/fully programmable MicroSmart controller

ADX Series: In addition to the AD, the ADX series adds nitrous… 250 percent more starting power, for compressors, pumps, flywheel loads, etc. w/fully programmable MicroSmart controller. ADX models have current control to provide consistent torque while starting high inertia, extremely hard starting loads, yet are precise enough for CNC applications.

40 HP Rotary Phase Converter Gentec Full Digital INCLUDES STARTER and DIGITAL BOARD (CNC)

Features

  • Best Features of American Rotary-CNC Pro Series PLUS
  • Built in Heavy Load Voltage Stabilizer
  • Two Button Start Circuit
  • Mounting Feet Included
  • Automatic Controls
  • All non-electrolytic capacitors provide the most stable environment
  • Single PhaseIndicator Light

Specifications

  • Cost to Operate: $.12/hr.
  • Largest HP Motor to Start: 30HP
  • Max Total HP to Run (non-CNC): 60HP, 150amps
  • Max Total HP to Run (CNC): 20HP, 54amps

Idler Generator

  • Achieve optimum voltage and current balance throughout the full load of the converter
  • Awarded a Soft Start rating by drastically reducing inrush current upon startup.
  • Run cool, quietly, and efficiently at synchronous speed indefinitely.
  • Manufactured in the USA by Baldor Electric
  • Designed and engineered for phase conversion

Control Panel

  • Achieve optimum voltage and current balance throughout the full load of the converter
  • Awarded a Soft Start rating by drastically reducing inrush current upon startup.
  • Run cool, quietly, and efficiently at synchronous speed indefinitely.
  • Manufactured in the USA by Baldor Electric
  • Push-Button ON/OFF Switch w/ PowerGuard Protection
  • Heavy Duty Performance, 100% Power
  • Powder-Coated Steel Enclosure
  • Integrated protection in case of power interruption
  • Removable sides for easy access to wiring
  • Stress-free component mounts prevent leakage
  • Oil-Filled capacitors with raised voltage ratings optimized for the demands of phase conversion.
  • Copper windings with ISR magnet wire
  • Best Warranty in the Industry

Aditional Information

This 40HP Rotary Phase Converter changes input single phase power into three phase power, allowing shop equipment to operate at maximum efficiency.  The proper size of a phase converter is determined by the largest load motor to start.  Please call toll free 1-800-458-3687 for sizing assistance and/or our recommendation for your specific application.  This 40HP unit will start and run:

  • Easy Loads up to 30HP: 
    Drills, Mills, Chop Saws, Wheel Balancers, etc.

  • Medium Loads up to 25HP: 
    Routers, Wide Belt Sanders, Radial Arm Saws, Air Compressors, Balers, Drills, etc.

  • Hard Loads up to 20HP: 
    Presses, Punches, Balers, Compressors, Shapers, Shears, Sheet Metal Breaks, Lathes, Sanders, Mixers, etc.

  • CNC & Resistive Loads up to 20HP (54)amps: 
    Milling Machines, Lathes, etc.

AI Industrial Phase Converter Specifications
Part Number AD / ADX 40
kW of Generator (based on FLA) 29.8
Idler/Generator FLA 100
Frequency (Hz) 60
Generator Type GENTEC/Variable Impendence
Magnetic Starter Included (remote start ready)
Panel Enclosure NEMA 1
Temperature rating 40 C Ambient
Wave Form Pure Sinusoidal Analog
Phase Angle 120 degrees
Efficency 97 percent
Three Phase Output Specifications (continuous)
Output voltage equals input voltage
Voltage tolerance meets IEEE Std. 241-1990 utility
3-phase output configuration 3-wire delta
Service factor 1.15
Output Frequency (Hz) Input Frequency
Output Current (use for resistive and rectified loads, i.e. Welder, CNC, VFD, Power-supply)-amps at 240V
3-phase output current recommended for CNC, welder, VFD, voltage sensitive 50
Max. current for IEEE Std. utility line 50
Starting Motor Loads- (HP/kW)
Maximum HP start (Moderate Load) Type 1 30/22.4
Maximum HP start (Hard Load) Type 2 20/14.9
Maximum HP start (High Inertia) Type 3 15/11.2
Maximum HP start (High Inertia)Type 3 w/ADX 20/14.9
Maximum HP Total Motor Group Load 60/45
Maximum (CNC or VFD) Type 4 20/14.9
Single Phase Input Specifications (continuous)
Voltage Input 208-250
Input Frequency (Hz) 60
(HP load / 1-ph amps) 15/59
(HP load / 1-ph amps) 20/90
(HP load / 1-ph amps) 30/147
Power Consumption (kW) 0.60
Cost to Run (at .10/kW/HP) ( $ / hr) 0.60/hr
Minimum Breaker Size 2 x load current
Conductors should be sized according to Minimum Breaker Size and NEC requirements


 

We get calls from our customers wondering what the differences are among all the different phase converters on the market. Granted they all do the same basic job of turning your single-phase power into three-phase power, but the quality of the power and the efficiency isn’t always there. With American Rotary’s industry leading designs and technology, you will be producing the cleanest and most balanced three-phase on the market and you will be doing it very efficiently and cost effectively as well.

There are a lot of features that set an American Rotary Phase converter apart from the rest. American Rotary’s team is constantly doing research and development to constantly make sure that our phase converters are providing our customers with the best alternative three phase solution as well as making sure it is compatible with new equipment. We also take feedback from our customers to hear on ways the converter would work better for them. Here are just some ways how American Rotary is on the leading edge of phase converter technology.

VIT Generator- American Rotary worked with Baldor directly to design and engineer a custom soft starting idler generator. This idler features Variable Impendence Technology that uses a 1/3 of the inrush current of a comparable three phase motor of its size. This is a true soft starting feature that will make the phase converter much easier to start on your single-phase utility power. The idlers are also designed to produce a true three phase sine wave providing your equipment with a true three phase signal. By having a true three phase sine wave, this prevents harmonics from being in the line that are caused by distorted sine waves. On top of all this, the VIT Generator will run quieter, cooler, and more efficiently than a phase converter that is using a modified three phase motor as the idler. The custom designed VIT generator will operate at greater than 98 percent efficiency

american-rotary-label

american-rotary-microsmart MicroSmart Controller- The American Rotary Digital Series (AD, ADX, AMP, AI) all feature our patented Digital MicroSmart Controller. This device monitors and controls the voltages across the three legs of power to ensure that clean balanced power is being produce and provided to your equipment. With the having the MicroSmart Controller, the phase converter will produce a three-phase power signal that is at a 5% or greater voltage balance across the three legs compared to standard utility that is typically around 10% balance. This is an ideal feature to have on your equipment, the cleaner the power is that your equipment is being provided, the more efficiently it will run. The more efficiently it runs, the less stress it is under and will last longer. This is an especially important feature to have when running voltage sensitive equipment such as CNC machines, Welders, Compressors, and other computer controls.
american-rotary-ctr-tech CTR Technology- Featured on the ADX and AI series phase converter the CTR Coil allows higher currents to flow through the phase converter which will produce more torque and still maintain your current and voltage balance. This is an important feature to have when starting high torque or high inertia loads that have a hard start. This can be seen on air compressors, vacuum motors, elevators, and hoists just to name a few. With CTR Technology and allowing the more current to flow, this will help shorten the start time of your equipment which in turn puts less strain on your equipment.
american-rotary-expandable Expandable Design- With American Rotary phase converters you have the option to expand if your needs change. As time goes on and our businesses grow so does the number of machines required to run your business. With an American Rotary phase converter, we have designed the units so that you can expand your phase converter as your needs change.

Customer support- One of the most important features that American Rotary has to offer is our industry leading support. During the sizing process one, of our Application Engineers will help guide you through finding which American Rotary phase converter will work best for your needs. But it doesn’t stop there, American Rotary stands behind our products with the best warranties in the industries. You are able to reach a member of the American Rotary team during our after-hours support should any questions arise. American Rotary is available to our customers through many different channels; phone, email, social media, and online chat just to name a few.

As you can tell, there are many benefits with choosing American Rotary for your three-phase power needs. These are features that will make for an easy buying process for your phase converter, easy hook up, easy operation, and more importantly run your equipment safely how it is designed to be ran. Give American Rotary a call to see how these features will benefit you and the operation of your equipment. American Rotary is always here to help you make your American Dreams your Reality.

Models and Accessories
AD40  40HP Digital Smart Rotary Phase Converter
AD40-4  40HP Digital Smart Rotary Phase Converter
ADX40  40HP Extreme Duty SMART Rotary Phase Converter
ADX40-4  40HP Extreme Duty SMART Rotary Phase Converter
AUL40 40HP Extreme Duty (UL Approved) SMART Rotary Phase Converter 208 - 250 Volt 100 % UL Approved

 

Accessories
Feet20-75 Feet - Large Bolt Down Feet (20-75)
Feet5-15 Feet - Small Bolt Down Feet (5-15)
FeetADX15-75 Feet - Hardware Pack Red (AD(X) 15-75
FeetADX3-10 Feet - Hardware Pack Yellow (AD(X) 3-10)
FeetAR5-20 Feet - Hardware Pack Green (AR5-20)
FMK100-150HP Floor Mount Kits for 100-150 HP
FMK200-300HP Floor Mount Kits for 200-300 HP
FMK3-25HP Floor Mount Kits for 3-25HP
FMK30-75HP Floor Mount Kits for 30-75HP
TEFC-5 5 HP TEFC MOTOR UPGRADE
TEFC-10 10 HP TEFC MOTOR UPGRADE
TEFC-15 15 HP TEFC MOTOR UPGRADE
TEFC-20 20 HP TEFC MOTOR UPGRADE
TEFC-25 25 HP TEFC MOTOR UPGRADE
TEFC-30 30 HP TEFC MOTOR UPGRADE
TEFC-40 40 HP TEFC MOTOR UPGRADE
TEFC-50 50 HP TEFC MOTOR UPGRADE
TEFC-60 60 HP TEFC MOTOR UPGRADE
TEFC-75 75 HP TEFC MOTOR UPGRADE
IdlerGrease Idler Grease
UL Listing UL Listing
WiredRemoteStart Wired Remote Start - Remote Starter Switch Parts
WirelessRemote Wireless Remote - Remote Starter Switch Parts
WirelessRemoteAnteena Wireless Remote Anteena - Remote Starter Switch Parts
WRASM600(6ft1PHAMPCord) WRASM600 (6 ft 1 PH AMP Cord)
WRASM601(12ft1PHAMPCord) WRASM601 (12 ft 1 PH AMP Cord)
Autolink2units Autolink Kit (Connecting 2 or more converters together) - 2 units
Autolink3Units Autolink Kit (Connecting 2 or more converters together) - 3 Units
Autolink4Units Autolink Kit (Connecting 2 or more converters together) - 4 Units
DU321-DSSQD341(30AMPS) DU321-DS SQD 341 (30 AMPS) - Safety Disconnect Switches        
DU322-DSSQD343(60AMPS) DU322- DS SQD 343 (60 AMPS) - Safety Disconnect Switches
DU323-DSSQD345(100AMPS) DU323- DS SQD 345 (100 AMPS) - Safety Disconnect Switches
DU324-DSSQD347(200AMPS) DU324-DS SQD 347 (200 AMPS) - Safety Disconnect Switches

 

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