Huthbender Model 2806 Knee Control Bender

Model 2806 is designed for high volume shops that need quick, precise, bending and end finishing.

The 2806 offers the convenience of a knee pedal control along with manual and automatic push buttons. A reduced size control panel allows the operator to get closer to the work area for more precision and less fatigue.

The Smart Automatic Mode features an adjustable return-to home position control. This unique, timesaving feature increases efficiency by assuring fast and easy transitions between multiple bends. In the automatic mode, the automatic depth-of-bend selector ensures precise bending control through the use of an easy-to-read, easy-to-adjust depth of bend plate.

Model 2806 comes with a 5 horse power motor and provides 58,000 lbs of bending force. An optional 7 1/2 horse power motor is available for 25 percent faster bending.

The heavy duty swager/expander gives you complete end finishing capabilities. The swager end accommodates 1 to 3 inch tubing. The expander end allows for expansions from 1 to 5 1/2 inch. With Huths Accu-Sizer bulls-eye expanding system, you can dial in precise expansions every time.

The 2806 bender is available with your choice of tooling packages. For even more savings, order the HB-2806 which is the 2806 bender and 028 die package combination.

Features:

Easy-to use manual knee pedal control
Push button control
Automatic Depth-Of-Bend selector
Auxiliary on/off switch
58,000 lbs of bending force - more than enough for 3 inch tubing
Agricultural Main Cylinder
Flat tool tray
Bending die retainer
Heavy duty Swager/Expander
Rugged I-Beam construction
Exclusive safety guard package
Front swivel casters w/o brakes
220 volt, 60HZ operation
Single phase req. 30 amp service
Three phase req. 20 amp service
High voltage and high speed options available.

Call 1-800-458-3687 For Your Specific Tooling Application

End Forming Wizardry With The Swage Box:

Most Huth and Ben Pearson benders have a long unique looking contraption on one end known as the swage box... It is also featured on our popular 1673 expander/reducer/swaging machine as well. Swage (pronounced swedge) is an uncommon word, and it most commonly refers to forming different shapes with metal tube. The swage box is an extremely handy device for many tube end forming techniquesÃ¢â¬Â¦ some think of it as almost magical in that it allows the operator to fabricate a myriad of end-forms.

huth-swage-box

In the swage box, you can do Solid-Tool Expansion with a swage die. The advantage of solid tool expansion is controlled uniformity around the perimeter of the expansion (a segmented expander has microscopic indentations between the expander fingers).

Tube Diameter Reduction is possible in a swage box. This allows fabrication slip fits where one tube is slid inside the other in a way that appears practically seamless from the outside.

Creating Flanges And Flares can be done in the swage box with flange and flare tooling. Want a flange that goes 90 degrees out from the tube end? Simple. Use a 45 degree flare tool to create the 1st 45 degrees, then spin the tool around and push it the remaining 45 degrees until it sticks out perpendicularly from the tube end.

Doming And Both Male And Female Ball Joint Ends are possible in the swage box. Ball joint connections can be used to help hold two tubes together in a way that allows some movement at the joint.

One of the keys to forming in the swage box is holding the tube firmly with the collets and collet holder. The forces required to form the new metal shapes are greatÃ¢â¬Â¦ 25,000 lbs of force exerted across just a few inches of diameter. We have created a cool time-saving accessoryÃ¢â¬Â¦ the dead stop systemÃ¢â¬Â¦ to help people locking in the length when making repeated parts.

On the other end of the swage box is the expanding cylinder. Using segmented tooling and HuthÃ¢â¬â¢s unique AccuSizer system, you can quickly and efficiently create slip fits, flares, ball joint connections, AND MORE! Custom Solutions Available Upon Request.

Let us know how we can help you create end-forming magic with your own swage box!

die package

010 Die Package Tooling

Radius Dies
No.	Radius	Size
5200 *	5 in	2 in
5414	5 in	2-1/4 in
5412	5 in	2-1/2 in
4112	4 in	1-1/2 in
4134	4 in	1-3/4 in
4200	4 in	2 in
4414	4 in	2 1/4 in
3200	3 in	2 in
Back Shoes
No.	Pcs.	Size
1112	2	1-1/2 in
1134	2	1-3/4 in
1200	2	2 in
4211	2	2-1/4 in
4412	2	2-1/2 in

Half shoes
No.	Size
1038	1-1/2 in
1040	1-3/4 in
1045	2 in
4416	2-1/4 in
4410	2-1/2 in
Collet Sets
No.	Size
1712	1-1/2 in
1734	1-3/4 in
1720	2 in
1725	2-1/4 in
1750	2-1/2 in
Ball Joint Tooling
No.	Size
555	1-3/4, 1-7/8, 2 in Female
556	2-1/4, 2-1/2 in Female

Arbor
No.	Size
508	1-1/2 to 4 in
498	Tip: 1-1/2 to 1-3/4 in
499	Tip: 1-3/4 to 4 in
Segment Sets
No.	Size
473	1-1/2 to 1-3/4 in
474	1-3/4 to 2-1/8 in
475	2-1/8 to 2-1/2 in
Accessories
No.	Description
815	Die Holder
816	Die Holding Pin
835	Tube Cutter
853	1-1/2 to 3-1/2 in - Flaring/Flanging Tool
855	Die pins (25)

die package

011 Die Package Tooling

Radius Dies
No.	Radius		Size
5530 *	5 in		3 in
5200 *	5 in		2 in
5414 *	5 in		2 1/4 in
5412	5 in		2-1/2 in
4134	4 in		1-3/4 in
4200	4 in		2 in
4414	4 in		2 1/4 in
4409	4 in		2-1/2 in
3112	3 in		1-1/2 in
3134	3 in		1-3/4 in
3200	3 in		2 in
* Requires 41041 retainer
Back Shoes
No.	Pcs.		Size
1112	2		1-1/2 in
1134	2		1-3/4 in
1200	2		2 in
4211	2		2-1/4 in
4412	2		2-1/2 in
1350	2		3 in
Half shoes
No.		Size
1038		1-1/2 in
1040		1-3/4 in
1045		2 in
4416		2-1/4 in
4410		2-1/2 in

Three-Quarter shoes
No.	Size
1046	2 in
4413	2-1/4 in
Swage Dies
No.	Size
112	1-1/2 in
134	1-3/4 in
178	1-7/8 in
120	2 in
125	2-1/4 in
150	2-1/2 in
Collet Sets
No.	Size
1712	1-1/2 in
1734	1-3/4 in
1720DF	2 in
1725	2-1/4 in
1750	2-1/2 in
Ball Joint Tooling
No.	Size
555	1-3/4, 1-7/8, 2 in Female
556	2-1/4, 2-1/2 in Female
Ball Joint Segments
419	2 in
420	2-1/4 in
421	2-1/2 in

Flaring Tool
No.	Size
518	2 in Double Flare and 1-1/2 in Flat Flare
Arbor
No.	Size
508	1-1/2 to 4 in
498	Tip: 1-1/2 to 1-3/4 in
499	Tip: 1-3/4 to 4 in
Segment Sets
No.	Size
473	1-1/2 to 1-3/4 in
474	1-3/4 to 2-1/8 in
475	2-1/8 to 2-1/2 in
476	2-1/2 to 3 in
Accessories
No.	Description
825	Quick Disconnect Kit
835	Tube Cutter
853	1-1/2 to 3-1/2 in - Flaring/Flanging Tool
855	Die pins (25)
996	Rotation Dial
950	Program Card System
or
980	Program Card System in Electronic Format

die package

013 Die Package Tooling

Radius Dies
No.	Radius		Size
5112 *	5 in		1-1/2 in
5134 *	5 in		1-3/4 in
5820 *	5 in		2 in 180 deg
5824 *	5 in		2 1/4 in 180 deg
5412 *	5 in		2-1/2 in
5530 *	5 in		3 in
4112	4 in		1-1/2 in
4134	4 in		1-3/4 in
4200	4 in		2 in
4414	4 in		2 1/4 in
4409	4 in		2-1/2 in
3112	3 in		1-1/2 in
3134	3 in		1-3/4 in
3200	3 in		2 in
3414	3 in		2-1/2 in
* Requires 41041 retainer
Back Shoes
No.	Pcs.		Size
1112	2		1-1/2 in
1134	2		1-3/4 in
1200	2		2 in
4211	2		2-1/4 in
4412	2		2-1/2 in
1350	2		3 in
Half shoes
No.		Size
1038		1-1/2 in
1040		1-3/4 in
1045		2 in
4416		2-1/4 in
4410		2-1/2 in
1352		3 in

Three-Quarter shoes
No.	Size
1036	1-3/4 in
1046	2 in
4413	2-1/4 in
4415	2-1/2 in
1351	3 in
Swage Dies
No.	Size
112	1-1/2 in
134	1-3/4 in
178	1-7/8 in
130	3 in
* For 2, 2-1â4, 2-1â2 in IDs use male ball joint tools 550, 552, 553
Collet Sets
No.	Size
1712	1-1/2 in
1734	1-3/4 in
1720	2 in
1725	2-1/4 in
1750	2-1/2 in
1730	3 in
Ball Joint Tooling
No.	Size
550	1-3/4 in - Male
552	2 in - Male
553	2-1/4 in Male
554	2-1/2 in Male
555	1-3â4, 1-7â8, 2 in - Female
556	2-1â4, 2-1â2 in - Female
557	1-3â4 to 2-1â2 in - Domer
558	2-1â2 to 2-3â4 in - Domer

Flaring Segments 45 degrees
No.	Size
440	1-1â2 to 2-1â2 in
Arbor
No.	Size
508	1-1/2 to 4 in
498	Tip: 1-1/2 to 1-3/4 in
499	Tip: 1-3/4 to 4 in
Segment Sets
No.	Size
473	1-1/2 to 1-3/4 in
474	1-3/4 to 2-1/8 in
475	2-1/8 to 2-1/2 in
476	2-1/2 to 3 in
Accessories
No.	Description
815	Die Holder
816	Die Holding Pin
825	Quick Disconnect Kit
835	Tube Cutter
852	Blank Plate
853	1-1/2 to 3-1/2 in - Flaring/Flanging Tool
855	Die pins (25)
870	O-Rings-Rubber Assist
892	Collet Holder
996	Rotation Dial
950	Program Card System
or
980	Program Card System in Electronic Format

die package

016 Die Package Metric Tooling - Export

Radius Dies
No.	Radius	Size
5040	5 in	40mm
5042	5 in	42mm
5045	5 in	45mm
5048	5 in	48mm
5050	5 in	50mm
5218	5 in	54mm
5060	5 in	60mm
4040	4 in	40mm
4042	4 in	42mm
4045	4 in	45mm
4048	3 in	48mm
4050	4 in	50mm
4218	4 in	54mm
4060	4 in	60mm
3040	3 in	40mm
3042	3 in	42mm
3045	3 in	45mm
3048	3 in	48mm
3050	3 in	50mm
3218	3 in	54mm
Back Shoes
No.	Pcs.	Size
1340	2	40mm
1342	2	42mm
1345	2	45mm
1348	2	48mm
1349	2	49mm
1218	2	54mm
1360	2	60mm

Reducing Dies
No.		Size
760		50mm to 45mm
761		55mm to 50mm
762		65mm to 60mm

Three-Quarter shoes
No.	Size
1540	40mm
1542	42mm
1545	45mm
1548	48mm
1550	50mm
1053	54mm
1560	60mm
Swage Dies
No.	Size
140	40mm
142	42mm
145	45mm
148	48mm
149	50mm
128	54mm
160	60mm
Collet Sets
No.	Size
1740	40mm
1742	42mm
1745	45mm
1700	48mm
1705	50mm
1728	54mm
1760	60mm
Half Shoes
No.	Size
1405	40mm
1425	42mm
1455	45mm
1448	48mm
1450	50mm
1051	54mm
1460	60mm

Ball Joint Segments
No.	Size
419	50mm
420	55mm
421	60mm
Arbor
No.	Size
508	35 to 101mm ID
498	Tip: 35 to 45mm ID
499	Tip: 40 to 101mm ID
Segment Sets
No.	Size
473	35 to 45mm ID
474	45 to 54mm ID
475	54 to 64mm ID
476	64 to 76mm ID
Accessories
No.	Description
815	Die Holder
816	Die Holding Pin
825	Quick Disconnect Kit
835	Tube Cutter
853	1-1/2 Flaring/Flanging Tool
855	Die pins (40)
870	O-Rings-Rubber Assist
984	Pipe End Shaper
996	Rotation Dial
91176	Ready Rak II

die package

028 Die Package Tooling

Radius Dies
No.	Radius		Size
5530 *	5 in		3 in
5200 *	5 in		2 in
5414 *	5 in		2-1/4 in
5412 *	5 in		2-1/2 in
4200	4 in		2 in
4414	4 in		2-1/4 in
3112	3 in		1-1/2 in
3134	3 in		1-3/4 in
* Requires 41041 retainer
Back Shoes
No.	Pcs.		Size
1112	2		1-1/2 in
1134	2		1-3/4 in
1200	2		2 in
4211	2		2-1/4 in
4412	2		2-1/2 in
1350	2		3 in
Half Shoes
No.		Size
1038		1-1/2 in
1040		1-3/4 in
1045		2 in
4416		2-1/4 in
4410		2-1/2 in

Ball Joint Tooling
No.	Size
550	1-3/4 in Male **
552	2 in Male ***
553	2-1/4 in Male ****
554	2-1/2 in Male *****
555	1-3â4 to 2 in Female
556	2-1â4 to 2-1â2 in Female
Swage Dies
112	1-1/2 in
134	1-3/4 in
**	For a 2 in ID Use Male Ball Tool 550
***	For a 2-1â4 in ID Use Male Ball Tool 552
****	For a 2-1â2 in ID Use Male Ball Tool 553
*****	For a 2-3â4 in ID Use Male Ball Tool 554
Collect Sets
No.	Size
1712	1-1/2 in
1734	1-3/4 in
1720	2 in
1725	2-1/4 in
1750	2-1/2 in

Doming Dies
No.	Size
557	2-1/2 in
558	2-3/4 in
Arbor
No.	Size
508	1-1/2 to 4 in
498	Tip: 1-1/2 to 1-3/4 in
499	Tip: 1-3/4 to 4 in
Segment Size
No.	Size
473	1-1/2 to 1-3/4 in
474	1-3/4 to 2-1/8 in
475	2-1/8 to 2-1/2 in
476	2-1/2 to 4 in
Accessories
853	1-1â2 to 3-1â2 in Flaring/Flanging Tool
855	Die pins (30)
815	Die Holder
816	Die Holding Pin
870

Arbor and Segments 074 Die Package Tooling - Use with 1674 Expander Only
No.	Type	Size
574 *	Arbor	2-7/8 to 6 in
572	Arbor	1-3/8 to 1-3/4 in (Solid Piece)
573	Arbor	1-3/4 to 4 in (Solid Piece)
481	Segment	2-7/8 to 3-1/2 in
472	Segment	1-1/2 to 1-3/4 in (Solid Surface)
474	Segment	1-3/4 to 2-1/8 in
475	Segment	2-1/8 to 2-1/2 in
476	Segment	2-1/2 to 3 in
482	Segment	3-3/8 to 4 in
483	Segment	3-7/8 to 4-1/2 in
484	Segment	4-3/8 to 5 in
485	Segment	4-7/8 to 5-1/2 in
486	Segment	5-3/8 to 6 in
* All Sizes are ID

1992 3 in Tooling Package
For use on benders with 700 Series or 1700 Series Collets with a clamp style collet holder. (Standard on all Huth Bender models from September 1981 to present.)
No.	Description
5530	Radius Die - 3 in
1350	Back Shoe (2) - 3 in
1351	Three-Quarter Shoe- 3 in
1352	Half Shoe -3 in
855	Die Pins (6)
892	Collet Holder - 3 in
1730	Collet
853	Flaring/Flanging Tool 1-1/2 to 3-1/2 in
783	Reducer (3 to 2-1/2 in)
130	Swage Die - 3 in
476 *	Segment Set (2-1/2 ID to 3 in ID)
*Requires Arbor 508 and Arbor Tip 499 (or) Arbor 573

1993 3inch Tolling Package
For use on benders with 200 series collets with either a cam action or spin close style holder. (Standard on all Huth Bender models from 1955 to September 1981)
No.	Description
5530	Radius Die - 3 in
1350	Back Shoe (2) - 3 in
1351	Three-Quarter Shoe - 3 in
1352	Half Shoe - 3 in
855	Die Pins (6)
508	Arbor 1-1/2 to 4 in
499	Arbor Tip 1-3/4 to 4 in
476	Segment Set (2 1/2 ID to 3 in ID)

1995 2-3/4 inch Tooling Package
For use on benders with 700 Series or 1700 Series Collets with a clamp style collet holder. (Standard on all Huth Bender models from September 1981 to present.)
No.	Description
5534	5 in Radius Die - 2-3/4 in
1234	Back Shoe (2) - 2-3/4 in
1235	Three-Quarter Shoe - 2-3/4 in
1236	Half Shoe - 2-3/4 in
855	Die Pins (6)
1729 *	Collet - 2-3/4 in
790	Reducer 3 to 2-3/4 in
129	Swage Die - 2-3/4 in
* Requires 892 Collet Holder

1996 3 inch Short Tolling Package
No.	Description
5530	5 in Radius Die - 3 in
1350	Back Shoe (2) - 3 in
855	Die Pins (4)
Choice of one of the following
1351	Three-Quarter Shoe with Pin
1352	Half Shoe with Pin
476 *	Segment Set (2-1/2 in ID to 3 in ID)
* Requires Arbor 580 and Arbor Tip 499 (or) Arbor 573

1997 2-3/4 inch Short Tooling Package
No.	Description
5534	5" Radius Die - 2-3/4"
1234	Back Shoe (2) - 2-3/4"
855	Die Pins (4)
Choice of one of the following:
1235	Three-Quarter Shoe with Pin
1236	Half Shoe with Pin
476 *	Segment Set (2-1/2" ID to 3" ID)
* Requires Arbor 508 and Arbor Tip 499 (or) Arbor 573

1988 3 inch End Finishing Package
Designed for benders which utilize 700 or 1700 series collets to perform 3 inch swaging.
No.	Description
892	Collet Holder - 3 in
1730	Collet - 3 in
130	Swage Die - 3 in
783	Reducer (3 to 2-1/2 in)
853	Flaring / Flanging Tool (1-1/2 to 3-1/2 in)

1989 1-7/8 inch Optional Package
No.	Description
4178	4" Radius Die - 1-7/8 in
178	Swage Die - 1-7/8 in
1178	Back Shoe (2 pcs) - 1-7/8 in
1043	Half Shoe - 1-7/8 in
1778	Collet Set - 1-7/8 in
855	Die Pins (5 pcs)

Model and Accessories
2806	KNEE CONTROL BENDER
010	DIE PACKAGE TOOLING
011	DIE PACKAGE TOOLING
013	DIE PACKAGE TOOLING
016	DIE PACKAGE TOOLING
028	DIE PACKAGE TOOLING - HB
1992	3 INCH TOOLING PACKAGE
1993	3 INCH TOOLING PACKAGE
1995	2-3/4 INCH TOOLING PACKAGE
1996	3 INCH SHORT TOOLING PACKAGE
1997	2-3/4 INCH TOOLING PACKAGE
1988	3 INCH END FINISHING PACKAGE
1989	1-7/8 OPTIONAL PACKAGE